Automatic Rotary Indexing High Frequency Plastic Fusion and Cutting System for Blister Clamshell

Customization: Available
Application: Commodity, Auto Part, Electronic, Stationery, Toy, Packaging, Medical Supplies, Leather Embossing
Cooling Way: Air Cooling

Product Description

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Basic Specifications

Model NO.FJ-HRA3-10A
ControlAutomatic
Frequency RangeHigh Frequency (27.12 MHz/40.68 MHz)
Electric CurrentAC 380V/220V
Output Power10000W
Oscillation TubeE3069
Protection DeviceNL-5557 Spark Protection
PressurizationPneumatic / Hydraulic
Heating Type0-300℃ Automatic Constant Temperature
Effective Stroke200mm (Customizable)
Frame StructureLaser-Cut Steel Frame
Package Gross Weight800.00kg
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Product Description

Automatic Rotary Indexing High Frequency Plastic Fusion and Cutting System for Blister Clamshell

This rotary high-frequency plastic welder features semi-auto human-machine operation with 3-station rotary disc and PLC touch control. Core welding and cooling run automatically with manual loading/unloading for efficient cyclic production. Accurate parameter settings guarantee stable welding precision and product consistency. Combining manual flexibility and auto-process stability, it suits mass welding of diverse plastic products.

High Frequency Plastic Fusion System
Rotary Indexing Machine Side
Plastic Welding Machine Detail
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Series Technical Parameters

Model FJ-HRA03-5A FJ-HRA03-8A FJ-HRA03-10A FJ-HRA03-15A
Output Power5000W8000W10000W15000W
Oscillator Tube7T85RB7T69RBE30698T85RB
Input Power8kVA15kVA18kVA25kVA
Upper Press Plate200×350mm320×520mm350×550mm500×700mm
Rotary Disc Dia.990mm1100mm1200mm1500mm
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Machine Structure

High Frequency Generation System

High Frequency Generation System

Converts industrial power into 27.12MHz standard high-frequency current. Internal molecules vibrate rapidly to produce heat, realizing fast welding under pressure with no adhesive needed.

Mold Section

Mold & Tooling Section

Customized for blister packaging and leather embossing. Precise positioning and quick-lock design enable easy installation with a three-station lower mold system for high efficiency.

Electrical Control

Electrical Control System

Adopts high-resolution HMI for easy adjustment. Spark detection and overcurrent protection guarantee production safety and consistent welding quality.

Mechanical Transmission

Mechanical Transmission System

Uses high-torque reduction motor and precision cam indexer. Four-column guide structure realizes zero-clearance indexing for efficient mass production.

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Application Range

Applies to high-frequency welding, heat sealing and embossing of PVC films (≥30% PVC) and composite materials. Ideal for:

  • Blister sealing and paper-plastic packaging
  • Stationery, toys, and home goods
  • Automotive interiors and medical supplies
  • Leather embossing and electronic parts
Applications Grid 1
Applications Grid 2

Core Features

Operation Panel

Operation Panel

Interlocked HMI touch screen with physical buttons for intuitive configuration and real-time monitoring of machine status and fault warnings.

Electrode System

Upper & Lower Electrode

High-frequency electrodes with dedicated fixtures ensure even compression and stable energy release for consistent sealing precision.

Oscillation Tube

Oscillation Tube

Vacuum electron tubes engineered for industrial application, converting high-voltage DC into stable 27.12 MHz or 40.68 MHz waves.

Spark Protection

Spark Protection

NL-5557 tube triggers relays to cut off power within milliseconds of arcing, protecting molds and electronic components from damage.

Frequently Asked Questions

🔹 What materials are suitable for this welding system?
It is designed for soft or hard PVC films (containing at least 30% PVC) and various flexible composite materials used in packaging.
🔹 How does the spark protection system work?
The system utilizes an NL-5557 tube that detects arcing instantly. It cuts high-frequency power within milliseconds to prevent mold damage.
🔹 Can the welding pressure plate be customized?
Yes, the upper press plate sizes range from 200×350mm to 500×700mm and can be fully customized based on your product requirements.
🔹 What is the benefit of the 3-station rotary design?
The rotary disc allows for simultaneous manual loading/unloading while the machine performs automatic welding and cooling, significantly increasing production efficiency.
🔹 What control system does the machine use?
The equipment integrates a high-performance PLC with an HMI touch screen for precise control over welding duration, pressure, and station cycles.
🔹 Is the machine suitable for medical supplies?
Yes, the high-frequency fusion provides a firm, sterile, and airtight seal, making it widely used for medical supply packaging and manufacturing.

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